Cover terminal block on power supply with terminal cover
Connect cables to motor speed controller
Mount the motor speed controller to the base body
Glue the terminal holder with terminal blocks (5-port, 5-port, 2-port) to the base body with double side tape
Connect +/- cables from power supply to terminal block
Exchange K type thermocouple by smaller version (3x15mm)
Modify the back of thermostat case to connect thermocouple wires without tension
Connect cables to thermostat
Push the thermostat to the base body
Connect cables from thermostat to the terminal block
Install 40mm side panel fan and connect it to the terminal block
4x M3x30mm Countersink Screw
4x M3 Nut
4x M3 Washer
Connect cartridge heater to the terminal block
Organize all cables
Cut threads into the Al profiles from side (if you want to mound side feet and handle)
Clear the paint/anodized surface to have good contact for ground wires
Mount the Al profiles into the body
10x M5x12mm Screw
10x M5 Nut + TNut_3030_M5
Connect ground wires to the Al profiles
2x M5x10mm Screw
2x M5 Nut + TNut_3030_M5
2x M5 Big Washer
Mound side holders
2x M5x12mm Screw
2x M5 Nut + TNut_3030_M5
2x M3x10mm Countersink Screw
2x M3 Nut
Top:
Screw big gear and spool side to the spool cylinder
16x 3.5x20mm Screw
Install Cover Plate 1
2x M5x12mm Screw
2x M5 Nut + TNut_3030_M5
Push the bearings into Motor and Bearing Plates
2x Bearing 608ZZ
Mount Motor and Bearing Plate (don't tight the screws)
5x M5x12mm Screw
5x M5 Nut + TNut_3030_M5
Mount motor
4x M3x10mm Countersink Screw
Mount motor lock mechanism
1x M3x15mm Screw
1x M3 Nylon Lock Nut
1x M3 Washer
Mount small gear to the motor
1x M3x10mm set screw
1x M3 Nylon Lock Nut
Install the spool
1x 125mm M8 threaded rod
2xM8 Nut
Glue together two parts of the fan mount
Screw the 4020 fan to the fan mount
3x Nut M3
3x Screw M3x25mm
3x Washer M3
Install the fan mount to the body and connect the fan to the terminal block
2x M5x12mm Screw
2x M5 Nut + TNut_3030_M5
Assemble heater block holder and install heater block
1x V6 Nozzle drilled 1.7mm
1x V6 Heater block
1x L-shape holder 30x30mm
1x Al plate 110x30 mm
6x M5x12mm Screw
4x M5 Nut + TNut_3030_M5
2x M5 Nylon Lock Nut
2x M5 Washer
Install cartridge heater and thermocouple into the heater block
Assemble and install strip holder
2x M5x12mm Screw
2x M5 Nut + TNut_3030_M5
Install Cover Plate 2
2x M5x12mm Screw
2x M5 Nut + TNut_3030_M5
Connect motor to the speed controller In my case the polarity is opposite than indicated on the motor to have correct rotation direction. In case the direction is not as you want switch the polarity.
Mount motor cover
4x M3x6mm Screw
Mount handle and feet
4x M8x20mm Screw
Add steal cord
1x Approximately 40 cm steel cord 1mm in diameter
1x Screw terminal
1x Clip for steel cord (can be substituted with screw terminal)
Wrap wires to motor and heater block (optional)
2x Approximately 20cm of woven wire wrap 5mm diameter