Electric Pocket Bike

This is a miniature electric pocket bike, constructed entirely from scratch using primarily rapid prototyping processes. I'll be posting more detailed assembly instructions later, but feel free to reach out and ask questions if you have any. All parts were made from PLA, with varying infills and shells, detailed below.

Print Settings:

• Top Handlesbars.STL: 50% infill, 3 shells (in case I needed to drill out any holes)
• BatteryHolder.STL: 75% infill, 3 shells
• Horn button mount.STL: 20% infill, 2 shells
• BatteryHolderCutout.STL: 75% infill, 3 shells
• Headlamp mount.STL: 30% infill, 3 shells
• Wheel spacer.STL: 75% infill, 3 shells
•  1000W mount.STL: 50% infill, 3 shells
• ChainGuard2.STL: 50% infill, 3 shells
•   Seat Bracket.STL: 50% infill, 3 shells
• DROK Mount.STL: 50% infill, 3 shells
•   Bottom Handlebars.STL: 50% infill, 3 shells
•  Stand.STL: 30% infill, 3 shells
• Rear Axle Spacer.STL: 100% infill, 3 shells
•  Hella Switch Bracket.STL: 50% infill, 3 shells
•  Switch Cover.STL: 50% infill, 3 shells
•  Axle Spacer.STL: 100% infill, 3 shells
•  Steering Triple Mount.STL: 100% infill, 3 shells

The remaining parts were fabricated out of 6061-T6 aluminum and waterjet using Big Blue Saw. I can provide .DXF's on request. The frame is made out of 80/20 1" square aluminum extrusions, using standard hardware. The major parts of the BOM are listed below, with plenty of assorted fasteners not listed.

BOM

• 2x Wheels (Harbor Freight)
• Seat (Amazon)
• 3x Batteries (Hobbyking)
• 1x Oooga Horn (Amazon)
• 1x Horn Button (Amazon)
• 1x Head Light (Amazon)
• 1x 1000W brushless motor controller (BangGood)
• 1x twist grip throttle (BangGood)
• 1x Hella Switch (Amazon)
• 1x motor (Hobbyking)
• 1x hall effect board and adapter (e0 designs)
• 1x belt and pulley from VexRobotics and SDP-SI

Finally, this is still a work in progress and a note of caution. This isn't a street legal minibike and does have enough power to seriously hurt yourself. Please be careful and use common sense